Cowboy Mac and Cheese
This isn’t your grandmother’s mac and cheese – it’s what happens when comfort food meets the Wild West and decides to throw a party in your cast iron skillet.

Picture creamy, melted cheddar and pepper jack cheese coating tender elbow macaroni, but then add seasoned ground beef, diced jalapeños, black beans, corn, and zesty tomatoes with green chilies for a Southwestern kick that’ll make your taste buds do a happy dance.

The beauty of this one-skillet wonder is how it transforms simple pantry staples into something that looks like you spent hours in the kitchen, when really you just browned some beef, made a quick cheese sauce, and let the oven work its broiling magic.

Every forkful delivers the perfect balance of creamy, cheesy comfort with just enough heat from the jalapeños and chili powder to keep things interesting without overwhelming your palate.

This recipe serves eight generous portions, making it ideal for feeding a hungry crowd or ensuring you have amazing leftovers that somehow taste even better the next day.

The golden, bubbly cheese top that forms under the broiler creates the most satisfying contrast to the creamy interior – it’s the kind of dish that makes people lean back in their chairs and ask for the recipe.

Ingredients
For the pasta base
- 8 ounces uncooked elbow macaroni
- ½ pound lean ground beef
- ½ cup minced onion
- 1 whole jalapeño, seeded and diced
For the cheese sauce
- 3 tablespoons unsalted butter
- 3 tablespoons all-purpose flour
- 2½ cups whole milk
- 2 cups shredded cheddar cheese
- 1 cup shredded pepper jack cheese
For the Southwestern mix
- ½ cup canned diced tomatoes with green chilies, undrained
- ½ cup drained black beans
- ½ cup drained corn
- 2 teaspoons chili powder
- 1 teaspoon salt
- 1 teaspoon black pepper
For the topping
- 1 cup shredded cheddar cheese for broiling

Instructions
Prepare the pasta
- 1 Cook the 8 ounces uncooked elbow macaroni according to package directions until al dente, typically 8-10 minutes in boiling salted water. Drain thoroughly and set aside. The pasta will continue cooking slightly when combined with the hot cheese sauce, so slightly undercooking prevents mushy noodles.
Build the protein base
- 2 In a large oven-safe skillet, cook the ½ pound lean ground beef, ½ cup minced onion, and 1 whole seeded diced jalapeño over medium-high heat until the beef is completely cooked through, about 5-7 minutes. The beef should be browned with no pink remaining, and the onions should be translucent and fragrant.
- 3 Drain any excess grease from the skillet and return to heat. This step prevents the cheese sauce from becoming greasy and ensures proper texture.
Create the cheese sauce
- 4 Add 3 tablespoons unsalted butter to the skillet with the beef mixture and stir until completely melted. The butter should coat the beef and vegetables evenly.
- 5 Whisk in 3 tablespoons all-purpose flour to create a thick paste (roux). Cook this mixture for 1-2 minutes, stirring constantly to eliminate the raw flour taste and create a smooth base for the sauce.
- 6 Slowly whisk in 2½ cups whole milk, adding it gradually to prevent lumps from forming. Continue whisking constantly as you add the milk to maintain a smooth consistency.
Add the Southwestern elements
- 7 Stir in ½ cup canned diced tomatoes with green chilies (undrained), ½ cup drained black beans, and ½ cup drained corn. Continue stirring and cooking until the mixture is heated through, approximately 2-3 minutes. The sauce should be bubbling gently.
Melt in the cheese
- 8 Add 2 cups shredded cheddar cheese, 1 cup shredded pepper jack cheese, 2 teaspoons chili powder, 1 teaspoon salt, and 1 teaspoon pepper to the skillet. Reduce heat to medium and stir continuously until all cheese is completely melted and the sauce is smooth and well combined.
Combine and finish
- 9 Add the cooked pasta to the skillet and stir thoroughly to combine. Cook for 2-3 minutes to allow the noodles to absorb some of the cheese sauce and heat through completely. Meanwhile, preheat your oven to broil on HIGH.
- 10 Top the mac and cheese evenly with 1 cup shredded cheddar cheese and broil on HIGH for 2-3 minutes until the cheese is golden brown and bubbling. Watch carefully to prevent burning – the cheese can go from perfect to overdone quickly under the broiler.

Recommended Equipment and Kitchen Tools
Recommended Tools (for best results):
- Large oven-safe skillet (10-12 inch cast iron skillet works perfectly) – essential for building the entire dish in one pan and transferring directly to the broiler
- Quality whisk – crucial for creating a smooth, lump-free cheese sauce and properly incorporating the flour into the butter
- Instant-read thermometer – helps ensure ground beef reaches safe internal temperature of 160°F (71°C)
- Large mixing bowls – useful for draining pasta and organizing ingredients before cooking
Helpful Upgrades:
- Kitchen scale – for more precise measurements, especially when scaling the recipe up or down
- Microplane grater – if you prefer to grate your own cheese for superior melting quality and fresher flavor
- Silicone spatula – perfect for scraping every bit of cheese sauce from the skillet and ensuring even distribution
Nice-to-Have Options:
- Food processor – makes quick work of mincing onions and dicing jalapeños uniformly
- Immersion blender – can help smooth out any lumps in the cheese sauce if needed
- Storage containers – glass containers work best for storing leftovers and reheating portions

Recipe Variations and Dietary Modifications
Gluten-Free Adaptation:
- Replace regular elbow macaroni with gluten-free pasta (corn or rice-based work well)
- Substitute 3 tablespoons gluten-free flour blend for all-purpose flour in the roux
- Ensure your cheese brands are certified gluten-free, as some processed cheeses contain gluten additives
- Cooking time may need slight adjustment as gluten-free pasta can become mushy more quickly
Dairy-Free Modifications:
- Use plant-based butter and unsweetened cashew or oat milk for the sauce base
- Replace cheeses with dairy-free cheddar and pepper jack alternatives
- Add 2 tablespoons nutritional yeast for extra cheesy flavor depth
- The sauce may be slightly thinner, so cook an extra 2-3 minutes to achieve desired consistency
Protein Variations:
- Substitute ground beef with ground turkey, chicken, or plant-based ground meat
- Add cooked bacon bits or diced ham for different flavor profiles
- Include cooked chorizo for an extra spicy kick
- For vegetarian version, omit meat and add extra black beans and corn
Heat Level Adjustments:
- For milder version: remove jalapeño seeds and ribs, reduce chili powder to 1 teaspoon
- For spicier version: add diced chipotle peppers in adobo or increase jalapeños to 2 whole peppers
- Include cayenne pepper or hot sauce to taste

Nutritional Information and Health Benefits
Key Nutritional Highlights:
This hearty Cowboy Mac and Cheese provides approximately 420 calories per serving with a substantial 22 grams of protein from the lean ground beef and cheese combination. Each serving delivers about 35 grams of carbohydrates from the pasta and vegetables, plus 24 grams of fat primarily from the cheese and butter. The dish provides significant calcium (about 350mg per serving) from the dairy ingredients and iron from the ground beef.
Health Benefits of Main Ingredients:
The lean ground beef provides complete protein containing all essential amino acids, plus important nutrients like vitamin B12, zinc, and iron for energy metabolism and immune function. Black beans contribute fiber, folate, and plant-based protein, while also helping to stabilize blood sugar levels. The corn adds antioxidants like lutein and zeaxanthin for eye health, and jalapeños contain capsaicin, which may boost metabolism and provide anti-inflammatory benefits. Cheddar and pepper jack cheeses supply calcium and phosphorus for bone health, plus vitamin A for immune function.
Dietary Considerations:
This recipe contains gluten (from pasta and flour), dairy (cheese, butter, milk), and is suitable for those following omnivorous eating patterns. Each serving provides about 8 grams of fiber from the beans, corn, and vegetables. The sodium content is moderate at approximately 680mg per serving, making portion control important for those monitoring sodium intake.

Smart Swaps and Ingredient Substitutions
Common Substitutions:
- Elbow macaroni → Penne, rotini, or shells work equally well for holding the cheese sauce
- Lean ground beef → Ground turkey (93/7 lean), ground chicken, or plant-based crumbles using same cooking method
- Whole milk → 2% milk or half-and-half (half-and-half creates richer sauce, 2% milk makes lighter version)
- Fresh jalapeños → 4-6 pickled jalapeño slices, diced or 1 teaspoon jalapeño powder
Budget-Friendly Swaps:
- Pre-shredded cheese → Block cheese grated at home (often costs 30% less and melts more smoothly)
- Canned diced tomatoes with green chilies → Regular diced tomatoes plus 1 teaspoon dried green chiles
- Fresh onion → 2 tablespoons onion powder (add with dry spices instead of sautéing)
Pantry Emergency Substitutions:
- Black beans → Pinto beans, kidney beans, or extra corn
- Pepper jack cheese → Monterey Jack plus pinch of cayenne pepper
- Chili powder → 1 teaspoon cumin plus 1 teaspoon paprika plus ½ teaspoon garlic powder
Pro Tips for Substitutions:
- When using different pasta shapes, maintain the 8-ounce weight for proper sauce-to-pasta ratio
- If substituting milk fat content, adjust flour by ½ tablespoon less for higher fat content, ½ tablespoon more for lower fat

Make It Diabetes-Friendly
Carb Reduction Strategies:
- Replace regular elbow macaroni with shirataki noodles or zucchini spirals to reduce carbs by approximately 75%
- Use cauliflower florets (about 4 cups) instead of pasta for a low-carb base with similar texture
- Substitute half the pasta with additional vegetables like diced bell peppers or cauliflower
Portion & Blood Sugar Management:
- Recommended serving size: 1 cup instead of the full recipe portion (approximately 28 grams carbs vs 35 grams)
- Add extra protein by increasing ground beef to ¾ pound to help slow carb absorption
- Include a side salad with olive oil dressing to add fiber and healthy fats
Milk and Cheese Modifications:
- Replace whole milk with unsweetened almond milk plus 2 tablespoons cream cheese for richness without added carbs
- Reduce total cheese by ¼ and add nutritional yeast for cheesy flavor with fewer carbs
- Use part-skim mozzarella mixed with sharp cheddar for lower carb cheese blend
Total Carb Reduction: These modifications can reduce carbs from 35 grams to 15-20 grams per serving

Perfect Pairing Suggestions
Beverage Pairings:
A cold Mexican lager like Corona or Dos Equis complements the Southwestern flavors beautifully, while the carbonation cuts through the rich cheese sauce. For wine lovers, a medium-bodied red like Tempranillo or Zinfandel stands up to the bold flavors without overwhelming the dish. Sweet tea or lemonade provides a refreshing non-alcoholic contrast to the spicy elements, and sparkling water with lime cleanses the palate between bites.
Side Dish Recommendations:
A crisp coleslaw with cilantro-lime dressing adds fresh crunch and acidity to balance the rich, creamy mac and cheese. Grilled or roasted vegetables like zucchini, bell peppers, or asparagus provide healthy contrast and additional fiber. Cornbread or warm flour tortillas complement the Southwestern theme while soaking up any extra cheese sauce. A simple green salad with avocado and pepitas adds healthy fats and fresh flavors.
Complete Meal Ideas:
Start with guacamole and tortilla chips as an appetizer to continue the Southwestern theme. Serve the mac and cheese alongside grilled chicken fajitas or barbecued ribs for a hearty feast. Churros with cinnamon sugar or tres leches cake make perfect dessert endings. For entertaining, set up a build-your-own taco bar with this mac and cheese as a unique side option.
Occasion Suggestions:
This dish shines at casual gatherings, potluck dinners, and game day parties where comfort food is king. It’s perfect for family weeknight dinners when you want something special but achievable. Summer barbecues and outdoor gatherings benefit from this one-skillet wonder that’s easy to transport and serve.

Pro Tips and Troubleshooting
Professional Cheese Sauce Secrets:
Always grate cheese from blocks rather than using pre-shredded varieties – the anti-caking agents in pre-shredded cheese can prevent smooth melting and create a grainy texture. Remove the skillet from heat before adding cheese to prevent overheating, which causes proteins to seize and create stringy, separated sauce. Add cheese gradually in small handfuls, stirring completely between additions for the silkiest result.
Common Mistakes and Solutions:
If your cheese sauce becomes grainy or separated, whisk in 1-2 tablespoons of cold milk off the heat until smooth. Lumpy sauce can be fixed by straining through a fine-mesh sieve or using an immersion blender briefly. Too-thick sauce needs additional milk added gradually; too-thin sauce should be simmered uncovered for 2-3 minutes to reduce.
Storage and Reheating:
Store leftovers in the refrigerator for up to 4 days in airtight containers. Reheat individual portions in the microwave at 50% power, stirring every 30 seconds and adding a splash of milk if needed. For larger portions, reheat in a 350°F (175°C) oven covered with foil for 15-20 minutes. Freezing is not recommended as dairy-based sauces often separate when thawed.
Make-Ahead Strategy:
Prepare the entire dish through step 9, cover tightly, and refrigerate for up to 24 hours. When ready to serve, add the final cheese topping and broil as directed, adding 1-2 extra minutes since the dish starts cold.

This Cowboy Mac and Cheese proves that comfort food doesn’t have to be complicated to be absolutely spectacular – just gather your ingredients, fire up that cast iron skillet, and prepare for the kind of meal that turns regular Tuesday nights into something worth celebrating.