Santa Fe Chicken Tortellini Casserole

This casserole is basically comfort food’s answer to a Southwest vacation – all the cozy, creamy goodness you crave with a kick of cumin and a satisfying crunch from crushed tortilla chips.

Picture tender tortellini swimming in a velvety sauce that’s been kissed with just enough cumin to transport your taste buds straight to Santa Fe, while chunks of juicy chicken and vibrant vegetables add substance and color to every single bite.

The genius here is how the broccoli stays perfectly tender-crisp, the yellow peppers add sweetness, and that Monterey Jack cheese melts into pure liquid gold throughout the entire dish.

What makes this recipe absolutely brilliant is the tortilla chip topping – it’s like having nachos and pasta night rolled into one glorious, bubbling casserole that’ll have everyone asking for seconds before they’ve finished their firsts.

This is the kind of recipe that makes you look like a culinary mastermind when really all you did was follow some simple steps and let your oven do the heavy lifting while you pretended to be busy.

Get ready for that magical moment when you pull this golden, cheese-topped masterpiece from the oven and watch your family’s faces light up like you just announced pizza for breakfast is now a thing.

Ingredients
For the pasta base
- 2 cups tortellini, uncooked
- 3 tablespoons extra virgin olive oil, divided
For the vegetable mixture
- 1 head fresh broccoli, cut into bite-sized florets
- 1 large yellow onion, chopped
- 1 medium yellow bell pepper, chopped
For the creamy sauce
- 3 tablespoons all-purpose flour
- ¾ cup whole milk or heavy cream
- ¾ cup chicken broth
- 1 teaspoon ground cumin
For the protein and toppings
- 2 boneless, skinless chicken breasts, cooked and chopped
- 1 cup Monterey Jack cheese, freshly shredded and divided
- ½ cup tortilla chips, crushed
Instructions
Preparation
- 1 Preheat your oven to 325°F (165°C) and generously grease a 9×13-inch baking dish with butter or cooking spray. Cook the tortellini according to package directions until just al dente – they’ll continue cooking in the oven, so slightly underdone is perfect. Drain thoroughly using a colander and set aside, giving them an occasional stir to prevent sticking.
Build the vegetable base
- 2 Heat 1 tablespoon of extra virgin olive oil in a large cast iron skillet or heavy-bottomed pan over medium-high heat until it shimmers. Add the chopped onions, broccoli florets, and yellow pepper pieces, sautéing for approximately 5 minutes while stirring occasionally. You’re looking for the onions to become translucent and softened, while the broccoli should be bright green and tender-crisp – not mushy. Remove the entire vegetable mixture from the skillet and set aside in a bowl.
Create the creamy sauce
- 3 In the same skillet (don’t clean it – those browned bits add flavor), add the remaining 2 tablespoons of olive oil and 3 tablespoons of flour. Whisk them together over low heat for about 1-2 minutes until the mixture forms a smooth paste called a roux. This cooking step eliminates the raw flour taste and creates the thickening base for your sauce.
- 4 Gradually add the milk (or cream) and chicken broth while whisking constantly to prevent lumps from forming. Add the 1 teaspoon of cumin and continue stirring. Increase heat to medium and bring the mixture to a gentle boil, stirring constantly with a whisk or wooden spoon. The sauce should thicken enough to coat the back of a spoon, which typically takes 3-4 minutes. Remove from heat immediately once thickened.
Assemble the casserole
- 5 Add the cooked chicken pieces, sautéed vegetable mixture, ¾ cup of the shredded Monterey Jack cheese, and the cooked tortellini to the creamy sauce. Using a large mixing spoon or silicone spatula, gently fold everything together until every piece of pasta and vegetable is coated with the sauce. Transfer this mixture to your prepared baking dish, spreading it evenly with the back of your spoon.
Final baking
- 6 Bake uncovered for 25 minutes until the edges are bubbling and the top is beginning to set. Remove from oven and quickly sprinkle the crushed tortilla chips and remaining ¼ cup of cheese evenly over the surface. Return to the oven for an additional 5 minutes or until the cheese is completely melted and the tortilla chips are lightly golden. Let the casserole cool for 5 minutes before serving – this resting time allows the sauce to thicken slightly and prevents a molten lava situation when you dig in.
Recommended Equipment and Kitchen Tools
Recommended Tools (for best results)
- Large cast iron skillet – The heavy bottom provides even heat distribution for sautéing vegetables and creating a smooth sauce without hot spots that could cause burning
- 9×13-inch glass or ceramic baking dish – These materials heat evenly and allow you to see the bubbling edges that indicate doneness
- Large colander with small holes – Essential for draining tortellini completely; excess water will make your casserole watery
- Whisk or silicone spatula – A whisk creates the smoothest sauce by preventing flour lumps, while a silicone spatula is perfect for folding ingredients together gently
Helpful Upgrades
- Digital kitchen scale – For precise measurements, especially when scaling the recipe up or down for different crowd sizes
- Instant-read thermometer – Ensures your chicken is properly cooked to 165°F (74°C) before adding to the casserole
- Microplane grater – If you choose to grate your own Monterey Jack cheese, freshly grated melts more smoothly than pre-shredded
Nice-to-Have Options
- Food processor – Makes quick work of chopping onions and peppers uniformly, and can crush tortilla chips to the perfect consistency
- Mixing bowls in various sizes – Having dedicated bowls for each component keeps you organized and prevents cross-contamination of flavors
Recipe Variations and Dietary Modifications
Gluten-Free Adaptation
- Replace regular tortellini with gluten-free tortellini (use same 2-cup measurement)
- Substitute 3 tablespoons rice flour or gluten-free all-purpose flour blend for regular flour in the sauce
- Expect a slightly different texture – the sauce may be a touch less silky but equally delicious
- Add an extra 2-3 minutes to the sauce cooking time as alternative flours thicken differently
Dairy-Free Modifications
- Replace milk with ¾ cup unsweetened cashew cream or full-fat coconut milk for richness
- Substitute Monterey Jack with dairy-free cheese shreds (use same measurements)
- Use vegan butter to grease the baking dish instead of regular butter
Protein Variations
- Ground turkey or beef – Brown 1 pound seasoned ground meat instead of using cooked chicken breasts
- Vegetarian version – Replace chicken with 2 cups of roasted butternut squash cubes or 1 can drained black beans
- Seafood twist – Substitute 1 pound cooked shrimp, added in the last 10 minutes of baking to prevent overcooking
Flavor Variations
- Mexican-inspired – Add 1 diced jalapeño, 1 teaspoon chili powder, and ½ teaspoon smoked paprika
- Mediterranean style – Replace cumin with 1 teaspoon dried oregano and add ½ cup sun-dried tomatoes
- Spicy version – Include ¼ teaspoon cayenne pepper and top with crushed spicy tortilla chips
Nutritional Information and Health Benefits
Key Nutritional Highlights
This hearty casserole provides approximately 385 calories per serving when divided into 6 generous portions. Each serving delivers about 28 grams of protein from the chicken and cheese, 32 grams of carbohydrates primarily from the tortellini, and 18 grams of fat from the olive oil, cheese, and cream. The dish also provides 4 grams of fiber from the broccoli and bell peppers, plus essential vitamins and minerals.
Health Benefits of Main Ingredients
The fresh broccoli is a nutritional powerhouse, providing vitamin C, vitamin K, folate, and potent antioxidants like sulforaphane that support immune function and may have anti-inflammatory properties. Yellow bell peppers contribute additional vitamin C (more than citrus fruits), beta-carotene for eye health, and natural sweetness without added sugars. The chicken breast provides lean, complete protein with all essential amino acids needed for muscle maintenance and repair. Extra virgin olive oil contains heart-healthy monounsaturated fats and antioxidants that support cardiovascular health.
Dietary Considerations
This recipe contains gluten (from tortellini and flour), dairy (milk and cheese), and is suitable for those following omnivorous diets. The moderate protein content makes it satisfying, while the vegetables add important micronutrients often lacking in typical comfort food casseroles. For balanced nutrition, pair with a simple green salad to increase vegetable intake and add fresh enzymes.
Smart Swaps and Ingredient Substitutions
Common Substitutions:
- Tortellini → Penne or rigatoni pasta (same 2-cup measurement, adds different texture)
- Yellow bell pepper → Red bell pepper or zucchini (maintain same chopped cup measurement)
- Monterey Jack cheese → Sharp cheddar or pepper jack for different flavor profiles
- Heavy cream → Half-and-half or whole milk (reduces calories and richness slightly)
Budget-Friendly Swaps:
- Chicken breasts → Rotisserie chicken (use about 2 cups shredded meat, often more economical)
- Fresh broccoli → Frozen broccoli florets (thaw and drain thoroughly before using)
- Block cheese → Pre-shredded cheese (though fresh-grated melts more smoothly)
Pantry Emergency Substitutions:
- Fresh onion → 1 tablespoon onion powder mixed into the sauce (different texture but similar flavor)
- Chicken broth → Vegetable broth or water with 1 bouillon cube
- Cumin → Chili powder or taco seasoning (start with ½ teaspoon and adjust to taste)
Pro Tips for Substitutions:
- When using frozen vegetables, thaw completely and pat dry to prevent excess moisture
- Pre-cooked proteins should be added cold to prevent overcooking during the final bake
- Store leftover fresh herbs in damp paper towels in the refrigerator for extended freshness

Make It Diabetes-Friendly
Carb Reduction Strategies:
- Replace tortellini → Use shirataki noodles or zucchini noodles to reduce carbs from 32g to approximately 8g per serving
- Substitute flour → Use almond flour or coconut flour (use 2 tablespoons instead of 3) for the sauce base
- Portion control → Serve smaller portions (⅛ of pan instead of ⅙) alongside a large green salad
Enhanced Protein and Fiber:
- Add extra vegetables → Include 1 cup chopped cauliflower or diced zucchini to increase fiber and reduce carb density
- Increase protein → Use 3 chicken breasts instead of 2 to boost protein content and improve blood sugar stability
- Smart cheese choice → Monterey Jack is naturally lower in carbs than processed cheese products
Timing and Pairing Tips:
- Serve with → 2 cups mixed greens and 1 tablespoon olive oil vinaigrette to slow carb absorption
- Estimated carbs per modified serving → Approximately 15-18 grams when using vegetable noodle substitutes
- Best meal timing → Serve as lunch or early dinner when metabolism is most active
Blood Sugar Management:
- Add healthy fats → Include ¼ cup chopped avocado as garnish to further stabilize blood sugar response
- Fiber boost → Sprinkle 1 tablespoon ground flaxseed into the sauce for additional fiber and omega-3 fatty acids

Perfect Pairing Suggestions
Beverage Pairings
A crisp Sauvignon Blanc or Pinot Grigio cuts through the creamy richness while complementing the cumin’s earthy notes. For beer lovers, a light lager or wheat beer provides refreshing contrast without overwhelming the dish’s Southwestern flavors. Sparkling water with lime or unsweetened iced tea with a splash of lemon offers non-alcoholic options that cleanse the palate between bites.
Side Dish Recommendations
Simple mixed greens salad with cilantro-lime vinaigrette adds fresh, acidic notes that balance the casserole’s richness. Roasted asparagus or grilled zucchini provides contrasting textures and clean vegetable flavors. Warm corn tortillas or crusty sourdough bread can turn this into a more substantial meal for larger appetites. Black bean and corn salad echoes the Southwestern theme while adding protein and fiber.
Complete Meal Ideas
Start with guacamole and baked tortilla chips as an appetizer to build on the Mexican-inspired flavors. For dessert, vanilla ice cream with cinnamon or key lime pie provides cool, creamy endings that complement the meal’s warmth. When entertaining, Spanish rice and refried beans transform this into a complete Tex-Mex feast.
Occasion Suggestions
Perfect for casual family dinners, potluck gatherings, and Sunday meal prep sessions. The make-ahead friendly nature makes it ideal for busy weeknight dinners or holiday gatherings when you need something satisfying but not too formal. Great for game day parties or casual entertaining where you want impressive flavors without complicated preparation.
Pro Tips and Troubleshooting
Professional Techniques
Salt your pasta water generously – it should taste like seawater. This is your only chance to season the tortellini from the inside out. Don’t overcook the vegetables during the initial sauté; they’ll continue cooking in the oven and mushy vegetables ruin the texture contrast. Make your roux over low heat and whisk constantly to prevent burning, which creates bitter flavors that can’t be fixed.
Common Mistake Prevention
Avoid watery casseroles by draining pasta completely and patting cooked chicken dry before adding to the sauce. Prevent curdled sauce by adding dairy gradually and never boiling vigorously once dairy is added. Stop cheese from becoming stringy by using freshly grated cheese and removing from heat as soon as it melts.
Storage and Reheating
Refrigerate leftovers for up to 4 days in airtight containers. Reheat individual portions in the microwave at 50% power to prevent overcooking the edges. For oven reheating, cover with foil and warm at 300°F (150°C) for 15-20 minutes. Freezing tip: This casserole freezes well for up to 3 months; thaw overnight in refrigerator before reheating.
Make-Ahead Strategy
Assemble completely up to 24 hours ahead, cover tightly, and refrigerate. Add 10 extra minutes to baking time if cooking from cold. Prep components separately – cook pasta, sauté vegetables, and make sauce up to 2 days ahead, then assemble day of serving.
Scaling Success
Double recipe easily using two 9×13 pans or one large roasting pan. Half recipe works perfectly in an 8×8 square pan with same cooking time. Adjust seasoning proportionally when scaling – taste and adjust cumin especially.
This Santa Fe Chicken Tortellini Casserole proves that comfort food doesn’t have to be complicated to be absolutely spectacular. With its perfect balance of creamy sauce, tender vegetables, protein-packed chicken, and that irresistible tortilla chip crunch, it’s destined to become your new go-to recipe for feeding a crowd or meal prepping for the week ahead.